APL-6210 Micro Top Mount Polypropylene Liquid Level Float Switch

Float level switches are devices designed to detect the level of liquid within a tank or container. They operate using a float mechanism that rises and falls with the liquid level, triggering a switch to indicate whether the tank is full, empty, or at a specific level. These switches are crucial in maintaining the proper functioning of systems that rely on precise liquid levels.

Here is the feature advantages of the side mount level sensors.

  • Durability: Made from robust materials, they can withstand harsh environments.
  • Reliability: They provide consistent performance without frequent recalibration.
  • Cost-Effective: Lower maintenance and operational costs compared to other level switches.

Inquiry Now! Get Your Own Custom Float Level Switch Solutions!

Micro Top Mount Polypropylene Liquid Level Float Switch

Production Description

Operating Principle

Reed switch float level switches combine the principles of reed switches and float mechanisms. As the liquid level in a tank changes, the float moves up or down, bringing a magnet closer or farther away from the reed switch. This movement either opens or closes the circuit, signaling the level of the liquid.

Product Specifications Configuration

Max Contact Power10 W50 W
Max Switch Voltage100 VDC/100 VAC350 VDC/ 300 VAC
Min Break Down Voltage150 VDC500 VDC
Max Switch CurrentDC 0.5 ADC 0.7A/AC 0.5A
Max Carry Current1.0A2.5A
Max Contact Resistance100 mΩ100mΩ
Min Insulation Resistance109  Ω1010 Ω
Reed Switch Contact Life107   Times
Applicable Environment Temperature-10 ℃ – 85 ℃
Reed Switch Float Switch Material PP
Stem Length62mm
Installation MethodTop Mounted Float Level Switch
Thread Mounting TypeM TYPE, G Type, NPT Type
Magnetic Float Ball SpecificationPP Magnetic Float Ball ( Others can be customized)
Float Ball Pressure Resistance0.2 Mpa( it can be customized)
Lead Wire SpecificationLead wire and connector can be customized
OutputSingle point ON/OFF Signal

Product Technical Drawing

Micro Top Mount Polypropylene Liquid Level Float Switch technical drawing

 

Application

Float Level Sensor Application

 

Reed switch float level switches are versatile devices used in a wide range of applications across various industries due to their reliability, durability, and cost-effectiveness. Their primary purpose is to measure and monitor liquid levels in tanks, containers, and other fluid storage systems. Here are some of the most common applications:

1. Industrial Applications

Reed switch float level switches play a crucial role in industrial settings where precise fluid level measurement is essential for maintaining safety and operational efficiency. Some of their uses include:

  • Chemical Processing Plants: In chemical industries, maintaining accurate liquid levels in tanks is critical for processes involving reactive chemicals. Reed switch float level switches help monitor these levels, preventing overflows or spills that could lead to hazardous situations.

  • Water and Wastewater Treatment: These switches are widely used in water treatment facilities to monitor water levels in storage tanks, sewage systems, and wastewater treatment plants. They ensure that the levels are within the required range to maintain efficient operations.

  • Oil and Gas Industry: In oil refineries and gas storage facilities, reed switch float level switches are used to monitor fuel levels in tanks and pipelines. They help prevent leaks, ensure efficient fuel usage, and enhance safety by avoiding overfilling.

2. Household and Commercial Applications

Reed switch float level switches are also found in many household and commercial devices, providing convenience and enhancing the functionality of everyday appliances:

  • Appliances: Commonly used in washing machines, dishwashers, and sump pumps, these switches help control the water levels, ensuring that the devices function properly without overflowing or running dry.

  • Heating, Ventilation, and Air Conditioning (HVAC) Systems: In HVAC systems, reed switch float level switches help monitor the condensate levels in drip trays. They trigger an alert or shut off the system if water levels get too high, preventing potential water damage.

  • Aquariums and Water Features: In residential and commercial aquariums, as well as decorative water features like fountains, these switches are used to monitor and maintain the water levels automatically.

3. Automotive Industry

In vehicles, reed switch float level switches are employed to detect fluid levels in different components:

  • Fuel Level Monitoring: They are often integrated into fuel tanks to provide accurate readings of fuel levels to the driver, helping avoid running out of fuel unexpectedly.

  • Coolant and Brake Fluid Levels: These switches also monitor the levels of coolant and brake fluids, which are critical for the safe and efficient operation of vehicles.

4. Marine and Boating Industry

The marine industry utilizes reed switch float level switches in various applications to ensure the safety and functionality of boats and ships:

  • Bilge Pump Systems: These switches detect the water levels in the bilge and automatically activate the pump to remove excess water, preventing flooding and maintaining buoyancy.

  • Fuel and Water Tank Monitoring: Reed switch float level switches are used to monitor the levels of fuel, water, and other fluids in tanks aboard ships, ensuring they have the necessary supplies for safe voyages.

5. Medical and Laboratory Equipment

In the medical field and laboratory settings, reed switch float level switches are employed to manage liquid levels in different equipment:

  • Medical Devices: Devices like sterilizers and dialysis machines often use these switches to monitor fluid levels, ensuring they operate under optimal conditions.

  • Laboratory Equipment: For precise chemical mixing and storage, reed switch float level switches help maintain the required liquid levels in test tubes, beakers, and storage tanks, contributing to accurate experimental results.

6. Food and Beverage Industry

The food and beverage sector requires strict monitoring of liquid ingredients, making reed switch float level switches highly valuable:

  • Beverage Production: In the production of soft drinks, juices, and alcoholic beverages, these switches ensure that liquid levels in storage and mixing tanks are consistently maintained to meet production standards.

  • Dairy and Liquid Food Processing: In dairy and other liquid food processing plants, reed switch float level switches help control the levels of milk, sauces, and other fluids, enhancing process efficiency and product quality.                                                                                                                                   

FAQ of Float Level Switch Supplier

A float level switch is a device used to detect the level of liquid within a tank or container. It uses a float that rises and falls with the liquid level, triggering a switch when it reaches a specific point.

The float is attached to a rod or cable that moves with the liquid level. When the liquid rises or falls, the float's position changes, activating or deactivating a switch that can signal alarms or control pumps.

Float level switches are widely used in various industries, including water treatment, chemical processing, food and beverage production, and HVAC systems, to manage liquid levels safely and efficiently.

While float level switches can work with many liquids, their suitability depends on factors like temperature, pressure, and the presence of solids or debris. Some models are specifically designed for harsh environments or corrosive liquids.

Installation typically involves mounting the switch at the desired level in the tank and connecting it to the necessary electrical circuits. It's essential to follow the manufacturer's guidelines for proper setup and calibration.

Float level switches offer reliable, low-maintenance level detection, help prevent overflows and dry running of pumps, and can be used in both simple and complex automation systems, enhancing safety and operational efficiency.

Why Choose Us as Your Float Level Switch Manufacturer

Quality Control & Good Manufacturing

Based on ISO 9001 and IATF 16949 quality management system, we conduct raw material inspection,semi-finished products and 100% full inspection for the all finished products to make sure the final products are in good manufacturing process.

Competitive Design & R&D Ability

We have more than 15 experienced engineers to provide our R&D ability. According to customers’ requirements, we will provide our current products in the developed mould or we will give our design solutions based on R&D ability to fulfill customers’ need.

a

Satisfactory Service & Fast Delivery

We provide professional pre-service to after-service for all our customers. Customer’ satisfactory is first choice for us. Our customers will receive the cargo in the shortest time once they order from our company. We value customers’ satisfactory and fast delivery for every customer.

popup

Learn how we helped top brands gain success.

Let's have a chat