Custom Material Level Sensor Manufacturer in China

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  • Approved by CE & UL
  • Passed ISO 9001 Quality Management System
  • Stable Function and Quality Assurance
  • Private Label Custom Manufacturing Ability

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Material Level Sensor Product

As a material level sensor manufacturer, we are making our contribution to manufacturing material level sensor for different kinds of applications. A material level sensor is a device used to detect and measure the level of materials(dry materials including powders, granules, or solid particles and slurry)  in a container or storage vessel. It is commonly used in industrial and manufacturing processes to monitor inventory levels, ensure proper filling or dosing of materials, and prevent overflows or shortages.

We will provide our dry material level sensor and slurry level sensor solutions for you according to your real function and application requirement. Therefore, if you need powder hopper level sensor, solid level sensor, slurry tank level sensor, granular level sensor, feel free to ask our material level detection sensor price. Here are the types of material level sensors. Welcome to get a free quote.

Ultrasonic Level Sensor

Radar Level Sensor

RF Admittance Level Sensor

Rotary Level Sensor

Vibrating Level Sensor

Knowledge about Material Level Sensor

A powder level sensor is a type of level sensor specifically designed for measuring the level of powders or fine granular materials in a container or hopper. Powders can include substances such as flour, sugar, cement, pharmaceutical powders, and various other powdered materials used in industrial processes.

Powder level sensors employ different technologies to detect and measure the level of powders. Here are a few commonly used types:

  1. Capacitance Sensors: Capacitance sensors are commonly used for powder level measurement. They work based on changes in capacitance caused by the presence or absence of powder. The sensor typically consists of a probe or electrode that is inserted into the powder. As the powder level changes, the capacitance between the probe and the powder varies, allowing the sensor to determine the level.

  2. Rotary Paddle Sensors: Rotary paddle sensors can also be used for powder level detection. These sensors utilize a rotating paddle that extends into the powder. When the powder level reaches the paddle, it resists rotation, triggering the sensor to detect the presence of powder. Rotary paddle sensors are often used for point level detection in powders.

  3. Acoustic Wave Sensors: Acoustic wave sensors, such as ultrasonic sensors, can be employed for powder level measurement. They emit sound waves or acoustic pulses that travel through the air above the powder surface. By analyzing the time it takes for the sound waves to bounce back after hitting the powder, the sensor can calculate the level.

  4. Guided Wave Radar Sensors: Guided wave radar sensors, mentioned earlier, can also be used for powder level measurement. They operate by emitting radar waves along a probe inserted into the container. The waves travel along the probe and reflect back when they encounter the powder surface. The time taken for the reflection to return is used to determine the level of the powder.

  5. Laser Level Sensors: Laser level sensors, mentioned earlier, are suitable for powder level measurement as well. They emit laser beams that reflect off the powder surface. By analyzing the time it takes for the reflected laser pulses to return, the sensor can calculate the powder level.

The choice of a powder level sensor depends on factors such as the characteristics of the powder, the container’s design, the desired level measurement accuracy, and the specific requirements of the application. It is important to consider the properties of powders, such as their flowability, potential for dust generation, and tendency to adhere to sensor surfaces, when selecting a suitable powder level sensor.

A slurry level sensor is an instrument used to measure and monitor the level of slurry in tanks, vessels, or pipelines. Slurry, a mixture of liquids and solids, is commonly found in industries such as mining, wastewater treatment, and chemical processing. The sensor provides valuable data on the slurry’s height, enabling operators to effectively manage and control the process.

Slurry level sensors operate based on various principles depending on the type of sensor. However, the most common working principles include capacitance, ultrasonic, pressure, and radar technology. These sensors are designed to detect the level of slurry by measuring changes in electrical properties, sound waves, pressure differentials, or radar reflections.

1. Capacitance-based Sensors

Capacitance-based slurry level sensors use the principle of electrical capacitance to measure the level of slurry. They consist of a probe inserted into the tank, which generates an electric field. The capacitance changes as the slurry level rises or falls, allowing the sensor to accurately determine the level.

2. Ultrasonic Sensors

Ultrasonic slurry level sensors emit high-frequency sound waves that bounce off the slurry’s surface and return to the sensor. By measuring the time it takes for the sound waves to travel, the sensor calculates the slurry level. Ultrasonic sensors are commonly used for non-contact level measurement.

3. Pressure Transmitters

Pressure-based slurry level sensors operate by measuring the pressure exerted by the slurry column. The sensor consists of a diaphragm or pressure cell exposed to the slurry. As the slurry level changes, the pressure on the diaphragm varies, providing accurate level readings.

4. Radar Sensors

Radar slurry level sensors utilize microwave signals to determine the slurry’s height. These sensors emit electromagnetic waves that reflect off the slurry’s surface and return to the sensor. By analyzing the time it takes for the waves to return, the sensor calculates the slurry level with high precision.

There are several level sensors available specifically designed for solid materials. Here are some commonly used types:

  1. Vibrating Fork/Level Switch: This type of sensor consists of a vibrating fork that is inserted into the container or hopper. When the solid material reaches the fork, it dampens the vibration, triggering the sensor to detect the presence of material. It is commonly used for point level detection in solids.

  2. Rotary Paddle/Plumb Bob Sensor: These sensors use a rotating paddle or plumb bob that extends into the material. As the material level rises, it pushes against the paddle, causing it to rotate. The rotation is detected by the sensor, indicating the presence of material. This type of sensor is suitable for both point and continuous level measurement in solids.

  3. Capacitance/Admittance Sensors: Capacitance or admittance sensors can be used for solid materials. They operate based on changes in capacitance or admittance caused by the presence or absence of material. The sensor is mounted outside the container, and the change in electrical properties is detected when the solid material comes into contact with the probe.

  4. Guided Wave Radar Sensors: Guided wave radar sensors use radar technology to measure the level of solid materials. They emit radar waves along a probe or rod inserted into the container. The radar waves travel along the probe and reflect back when they encounter the material surface. The time taken for the reflection to return is used to calculate the level of the solid material.

  5. Laser Level Sensors: Laser level sensors utilize laser beams to measure the distance to the solid material surface. They are often mounted above the container and emit laser pulses that reflect off the material surface. By analyzing the time of flight of the reflected pulses, the sensor can determine the level of the solid material.

  6. Weight and Load Sensors: Weight and load sensors are used to measure the weight or load of the container holding the solid material. By continuously monitoring the weight, changes in weight can indicate the level of material inside the container.

These are just a few examples of level sensors for solid materials. The choice of sensor depends on factors such as the characteristics of the solid material, the container’s design, the desired level measurement accuracy, and the specific requirements of the application.

In industries that handle dry materials such as powders, granules, or solid particles, accurate level monitoring is crucial for efficient and safe operations. Dry material level sensors play a vital role in providing real-time data about the material levels in silos, hoppers, tanks, or other storage containers. By continuously monitoring the material levels, these sensors help prevent overflow or depletion, optimize inventory management, and ensure smooth production processes.

Dry material level sensors are electronic devices designed to measure and monitor the level of bulk solids or powdered substances. They utilize various technologies to accurately detect and report the material levels within containers. These sensors are commonly used in industries such as agriculture, pharmaceuticals, food processing, chemicals, and construction.

Why Choose Us as Your Material Level Sensor Manufacturer

Benefit from Your Material Level Sensor Manufacturer

The utilization of material level sensors offers several benefits to industries:

  1. Improved Efficiency: By providing real-time data on material levels, these sensors enable better planning and optimization of production processes, minimizing downtime and maximizing productivity.

  2. Prevents Overfilling and Spills: Accurate level monitoring helps prevent overfilling of storage containers, avoiding costly spills, material waste, and potential safety hazards.

  3. Inventory Optimization: Knowing the exact material levels allows for precise inventory management, ensuring timely restocking and minimizing storage costs.

  4. Maintenance and Equipment Protection: Dry material level sensors can trigger maintenance alerts when levels are abnormal, preventing equipment damage, and reducing repair costs.

  5. Enhanced Safety: Monitoring material levels reduces the risk of overpressure situations or blockages, improving the safety of workers and the overall facility.

Good Manufacturing Ability & Good Quality Control

You can obtain good manufacturing ability and ISO9001 quality management system to support your level sensor quality, your machine and your brand. You can provide sketches/designs for us to design, and we will protect all the designs of every client. Then we will do our OEM & ODM for you.

Leading R&D Ability & Professional Service

You can get our leading R&D ability to design and develop the new products for your use according to your idea or the design. You can also get our professional pre service and after service to finish your project perfectly and it will give you satisfaction and make you feel at home.

Multiple Payment Method & Safe Packaging

You can make the payment by various methods, such as paypal, west union, stripe, T/T, D/P, Xtransfer, Pingpong, Payoneer, Moneygram and so on. You can be assured that you will receive the complete parcels with nice packaging. We will be responsible the goods arrive safely.

Quick Delivery & Various Transportation Solutions

You will get the cargo within 7 to 15 days on general once you give us the order and make the payment already. For our products, we usually send the goods to you by express, such as DHL,FEDEX,TNT,ARAMEX,SHUNFENG and so on. Besides, we can also provide door to door service by air. The sea, rail and truck transport is also available for you. ​

Get Your Custom Material Level Sensor Step by Step

If you need one kind of Bulk material level measurement solutions, you will get the process here to finish your project!

STEP 1

Medium

Confirm Medium Type,Temperature & Pressure

STEP 2

Tank

Check Tank Type,Material & Size

STEP 3

fermentation

Type & Working

Tell equipment method,level sensor types and working principle

STEP 4

Function & Output

Give required function & output

STEP 5

Prototype

2D/3D Prototype Confirmed

STEP 6
n

Mould

Mould Lead Time

STEP 7

Sample

Finally, we will make samples and send to customers

Need Help with Easier Material Level Sensor Solutions? We Are Experts!

FAQ about the Material Level Sensor Manufacturer

Yes, we are a leading Liquid level sensor manufacturer, supplier and factory in china.

Of course, we are professional in OEM/ODM projects and we protect all the designs of every client, we will sign NDA to be ensure that we won’t send your artwork to any other clients and won’t sell your OEM items to anyone else. Any questions please send us your inquiry.

Yes, we provide PDF technical drawing by CAD on general. However, if you need 3D drawing to match with your 3D drawing to confirm if our developed product is suitable, we can provide 3D drawings by Solidwork and so on.

Yes, we have our R&D teams, hardware and software, lab equipment and instruments to design and develop new product for every customer.

Yes, we have ISO9001 quality management system and IATF 16949 quality management system to control our water level sensor quality. We also have CE and UL certification to fulfill European and North American markets.

Aether level sensor MOQ is 1 pc. We are willing to give samples for our every customer if you are interested in establishing good and long relationship with us. The samples lead time is short and it is usually within 3 to 5 days.

We have pvc pipe, bubble bag, foam, custom carton,blister box to make our packaging safe and provide affordable dhl, tnt, fedex for every customer. If you want door to door service, we can give DDP trade term.

Our delivery time is 7 to 15 days on general and payment terms can be T/T, D/P,L/C and so on.

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